I must apologise to you, a Leas-Chathaoirligh, and the House, for being late in arriving. The reason was that the monitor did not show that the previous Bill was going on to Committee and Report Stages. Therefore I thought that Bill was still on Second Stage. I extend my apologies.
The purpose of the Bill is to increase the limit to which the Minister for Industry and Energy, with the consent of the Minister for Finance, may guarantee borrowings by Irish Steel Ltd. from £75 million to £100 million.
Irish Steel Ltd. are a wholly State-owned company with fully paid up shares amounting to £30 million held by the Minister for Finance. The principal activity of the company is the manufacture of steel from scrap. Their main products are reinforcing bars, merchant bars and sections in a range of sizes principally for the construction industry.
Irish Steel's new plant came into commercial production in July 1981 and has a rated capacity of 333,000 tonnes of finished product per year, which is more than double that of the old plant. This increase in capacity, at a time when over-capacity already existed in Europe, was necessary in order to achieve the economies of scale required for competitiveness.
The cost of the development project is only one of the costs incurred by Irish Steel. In addition, the company have incurred losses since 1974 due, firstly, to the obsolescence of the old plant, secondly, because it was necessary to suspend production during the installation of the major items of plant and, finally, since July 1981 in commissioning products, re-entering old markets and breaking into new export markets. The combined effects of the project cost and the losses have resulted in borrowings amounting to £75 million at the end of May 1983.
The company's accumulated losses at 30 June 1982 amounted to almost £23 million and their anticipated losses for the year to 30 June 1983 are of the order of £21 million. For the information of the House I should add that the company were in receipt of a grant in 1982 to the value of £25 million, which reduces their accumulated losses by that amount. Further losses are expected to be incurred in the following years, even if substantial additional equity, to which I will refer, is provided. It is not possible to be precise about the extent of future losses, which would depend on the achievements of the company in relation to sales, costs and prices.
The world steel market continues to be very depressed, with the European market in a particularly bad situation. Production of crude steel in the EEC fell by 12 per cent in 1982, while domestic demand for steel in the Community decreased by 6 per cent. Recent forecasts, which revise downwards earlier projections, indicate that world steel consumption in 1983 is now expected to be only 1 per cent above the 1982 level, while that for the Community is expected to fall by over 1 per cent. The level of over-capacity in steel production in the Community at present is estimated at 40 million tonnes per year and demand for steel is now at an even lower level than in 1982.
The excess of supply over demand, which pushed up costs and caused prices to drop below the break-even point in many companies, and the cut-throat competition on export markets have seriously eroded the financial viability of the European steel industry. As a result the European Commission has had to take a number of measures designed to prevent the situation deteriorating into a state of chaos and to set in place the mechanisms required to adapt the structure of the industry to the new situation. Among the measures currently being operated by the Commission are restrictions on investment in steel production, restrictions on State aid to steel producers, restrictions on steel production, measures to raise prices, aids for redundancy, short-time working and early retirement, loans to industries which can help to replace employment lost through steel plant closures and loans to help steel undertakings to carry out restructuring plans which involve a reduction in capacity.
The House will be aware that, in July 1982, the Minister for Industry and Energy and the European Commission jointly appointed consultants to assess the viability of Irish Steel. The consultants report which became available in September 1982 concluded that the company's production costs were not competitive due to the high price they pay for their energy supplies. However, on the bases of certain assumptions in relation to prices, reduction in production costs, growth in sales and revenue, and the provision of additional State funds of up to £89 million, the company could, in the consultants' opinion, be viable in the long-term and should be allowed to continue in operation. The consultants warned, nevertheless, that if it were decided to keep the company in operation and to provide the additional funds, there was the risk of failure due to the difficulty of adequately breaking into the export markets.
As far as energy costs are concerned, discussions are taking place between the company and their suppliers in a manner consistent with normal commercial practice in an effort to improve the company's position. In addition, I have recently taken action to have a review of the costs and prices of the ESB carried out, because of the major impact which the board's prices have on the economy in general. I should add that Irish Steel are the ESB's largest consumer of electricity.
I should stress that no financial aid, and that includes equity investment and the guaranteeing of borrowings, may be provided by a member state to a steel producer without the prior approval of the European Commission and aid for the continued operation of a steel undertaking may not be paid after 1984. I emphasise that the Government have not taken a decision in relation to aid to Irish Steel in respect of any period after 1983. Their decision, in due course, will be influenced by the viability prospects having regard to the company's performance up to the end of this year.
A notification of the maximum level of aid which the Government might contemplate was sent to the Commission in September 1982 to meet the deadline set by the Commission for the receipt of such notifications. The maximum aid envisaged in the notification was the guaranteeing of further borrowings of £25 million, to be replaced by share capital, and the provision of share capital of up to £89 million. The Commission is required to give a final decision on all aid notifications by 1 July 1983. The Commission will not approve aid unless the basic viability of companies is established.
The Commission approved a Government grant of £25 million to Irish Steel in 1982 and the investment, earlier this year, of a further £5 million in the share capital of the company. In addition, the Commission has approved the drawdown by the company of a further £7 million in guaranteed borrowings which will be sufficient to meet the company's requirements pending a final decision by the Commission on our aid notification.
Irish Steel have recently negotiated a loan facility for £3 million and will need a further £17 million in loans to enable them to operate up to early 1984. Their ability to obtain this finance is dependent on the enactment of legislation to enable the Minister for Industry and Energy to guarantee further loans.
At this point I would like to comment on the system of production quotas which the Commission operates for the purpose of matching supply with demand. The quotas for each company are based on their historical production, with some adjustment for companies which have brought new capacity on stream. The present quota system is due to expire on 30 June 1983. The Commission has made a proposal for the extension of the system for a further period of 2½ years and for the inclusion, for the first time, of plate and heavy sections in the mandatory quota system. The House will appreciate that Irish Steel's historical production was extremely low. The company need a higher capacity utilisation rate than that which would be available under the Commission's proposal if they are to have a viable future. In discussions on this proposal our aim has been, and will be, to ensure that Irish Steel, which carried out their restructuring plan with Commission approval, should not be made unviable by the application of the quota system. I am hopeful that a satisfactory arrangement can be worked out which will take account of Irish Steel's position.
Irish Steel now have a very modern and versatile plant whose production efficiency compares favourably with the best in western Europe. The company have made considerable progress in the past year with the result that their volume of sales, in the year to 30 June 1983, is expected to be more than double that achieved in the previous year. This aspect of the company's performance is encouraging but much more has still to be accomplished in relation to costs, prices and further increases in sales if the company are to succeed as a viable and competitive producer.
The difficulties facing Irish Steel are considerable and it would be misleading of me to understate them. The company must achieve an increasing level of sales at a time when the international steel market is anything but encouraging and at a time when established producers are being forced to reduce their production capacity because of the imbalance between supply and demand. It is clear that the future of Irish Steel will depend on the way in which the markets for their products develop and on the costs and efficiency of the company's operations.
To conclude, I would hope that, in spite of the many difficulties now facing Irish Steel, the essential performance required to safeguard the future of the company can be achieved.
I am confident that the Bill will commend itself to the Seanad and I recommend the Bill for its approval.